CDMO Services

API &
Intermediates

A fully integrated CDMO platform combining precision fermentation, metabolic engineering, and synthetic chemistry — seamlessly scaling from early research to commercial API production.

50 KL
Fermentation Capacity
~75 KL
Chemical Synthesis
16 Acres
Integrated Campus
100 KL
Planned Expansion
Bioplus Hosur Manufacturing Campus
Hosur Integrated Manufacturing Campus
images/manufacturing/hosur-campus.webp
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API Services

Development

From molecular design to scalable GMP-ready processes

Overview

Integrated API Platform

Bioplus Life Sciences provides a fully integrated CDMO platform for the development and manufacturing of Active Pharmaceutical Ingredients. Our differentiation lies in the seamless integration of precision fermentation, metabolic engineering, and synthetic chemistry within a unified ecosystem.

Driven by a rigorous Quality by Design (QbD) framework, we design robust, reproducible processes aligned with global regulatory expectations — enabling efficient development and scalable manufacturing from early-stage research to commercial production.

Molecule Scope

APIs, amino acids, metabolites, fatty acid derivatives, biopolymers, vitamins

Platforms

E. coli, Pichia, Streptomyces, Yeasts, Fungi, Microalgae

Bioplus API Lab
API Lab — Overview
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Integrated Capabilities

Precision Fermentation & Metabolic Engineering
Synthetic Chemistry & Process Optimization
Biocatalysis & Enzymatic Route Development
Integrated Upstream & Downstream Processing
Analytical Development & Impurity Profiling
Scale-Up & Technology Transfer
Process Development

From Laboratory to GMP Manufacturing

Our process development platform bridges the gap between early-stage innovation and global regulatory success, anchored in strong Regulatory Starting Material (RSM) strategies.

Synthetic Biology & Recombinant Technology

Engineering high-performance production systems using advanced genetic tools across bacteria, yeast, fungi, and algal platforms for optimized yields and consistency.

Metabolic Engineering & Optimization

Precise pathway engineering to reprogram cellular metabolism, enhancing productivity and selectivity for efficient, sustainable, and scalable bio-based manufacturing.

Scale-Up & Tech Transfer

Highly iterative and reproducible strains and chemical routes that transition seamlessly from lab development to cGMP-compliant manufacturing at commercial scale.

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API Services

Manufacturing

Chemical synthesis and fermentation at commercial scale

Chemical Manufacturing
Chemical Manufacturing

Chemical Synthesis Capabilities

Our Hosur facility focuses on the development and manufacturing of APIs and complex drug intermediates, combining advanced chemical synthesis with efficient process design for consistent quality at global scale.

Validated Transformations

AlkylationReductionChlorinationBrominationAcylationHydrolysisVilsmeier–Haack reactions

Specialized Chemistry

  • Chiral chemistry for enantiomerically pure APIs
  • Carbohydrate chemistry
  • Fatty acid derivatives
  • Heterocyclic compounds
  • Natural product chemistry, extraction & structural modification
  • Polymer-based systems for complex molecules
Chemical Synthesis Reactors
Chemical Synthesis Reactors
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Process Integration

Fermentation Integration

Seamless integration with fermentation-derived processes for hybrid bio-chemical manufacturing routes.

Process Scalability

Optimization for scalability and reproducibility across pilot and commercial scale reactors.

Commercial Routes

Development of commercially viable manufacturing routes with robust process controls.

Infrastructure
~75 KL
Chemical Synthesis Capacity
Multi-reactor systems supporting scalable and flexible operations for pilot-to-commercial scale.
Fermentation Manufacturing
Fermentation Manufacturing

Advanced Fermentation Platform

Advanced fermentation manufacturing forms a core part of our integrated API platform at Hosur, enabling scalable production through precision microbial processes.

Microbial Platforms

Fermentation Capabilities

  • Batch and fed-batch fermentation processes
  • Precision fermentation approaches
  • Fermentation-derived APIs and bio-based molecules
  • Whole-cell systems including probiotics and biocatalyst platforms
  • Upstream and downstream process integration
Fermentation Bioreactors
Fermentation Bioreactors — 50 KL Capacity
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Process Control & Reliability

Integrated strain development and process optimization frameworks ensure reproducibility, tight process control, and consistent product quality aligned with pharmaceutical specifications.

Controlled fermentation conditions
Molecule-specific process optimization
Consistent process performance across scales
Pharmaceutical quality alignment
50 KL
Current Fermentation Capacity
Expanding to 100 KL
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API Services

Green Chemistry

Biocatalysis, enzymatic routes, and sustainable process innovation

Green Chemistry

Sustainable Process Innovation

Bioplus integrates environmentally responsible approaches into process development and manufacturing through sustainable chemistry and biocatalytic technologies — reducing environmental footprint without compromising quality or yield.

Sustainable Process Approaches

  • Enzymatic and biocatalytic route development
  • Mild reaction conditions with lower environmental impact
  • Reduced by-product formation
  • High regio- and stereoselectivity
  • Efficient resource utilization and scalable green processing

Environmental Considerations

Processes are designed to limit the use of heavy metal catalysts and chlorine-based chemistry, reducing hazardous emissions and supporting global compliance. We work toward synthesis of alternative proteins and APIs through sustainable pathways and genetic engineering.

Green Chemistry Lab
Green Chemistry / Biocatalysis Lab
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Biocatalysis Advantages

High regio- and stereoselectivity
Reduced by-product formation
Mild conditions — lower environmental impact
Applicable across bio-based and synthetic routes
Next-Gen APIs

We work toward the synthesis of alternative proteins and APIs through sustainable pathways and genetic engineering, pioneering the next generation of bio-based pharmaceuticals.

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API Services

Case Studies

Real-world proof of our integrated API platform at work

Case Studies

Innovation in Action

Real-world examples of how our integrated API platform delivers breakthrough solutions — combining sustainability, efficiency, and scientific excellence.

Sucralose Biocatalysis Process
Case Study 01

Sustainable Sucralose Production via Biocatalysis

Process Transformation

The critical deacylation step in sucralose manufacturing was transitioned from a traditional chemical process to a specialized enzymatic process, fundamentally transforming the production pathway.

Environmental Impact

This shift resulted in the complete elimination of hazardous chemicals, significantly reducing the environmental footprint of the facility and achieving full compliance with green chemistry principles.

Quality & Efficiency

The enzymatic route greatly simplified the workflow and ensured the process was completed without unwanted impurity formation, achieving high regio- and stereoselectivity.

BiocatalysisGreen ChemistryZero Hazardous Waste
NCE Recombinant Technology
Case Study 02

NCE — Synthetic to Recombinant Technology Pivot

Initial Development

A flagship oral NCE was originally developed via a multi-step synthetic process and successfully scaled to pilot levels, demonstrating the molecule's commercial potential.

The Sustainable Pivot

To meet anticipated global demand and prioritize sustainability, Bioplus collaborated with premier international universities to develop a non-hazardous alternative production route.

Performance Breakthrough

A proprietary recombinant technology was established to produce the drug via microbial fermentation. The current biotech-derived process produces a highly pure API with 4× the yield of the original synthetic method, utilizing sustainable bio-based inputs. The process was patented by Bioplus.

Recombinant Technology4× Yield ImprovementPatented Process
Intermediates

Pharmaceutical Intermediates

High-quality chemical intermediates for pharmaceutical synthesis — manufactured at our integrated Hosur campus using both fermentation-derived and synthetic chemistry processes.

What We Offer

Integrated Intermediate Manufacturing

Leveraging our co-located fermentation and chemical manufacturing units at the 16-acre Hosur campus, we deliver high-purity pharmaceutical intermediates with seamless batch-to-batch consistency at commercial scale.

Our integrated upstream and downstream processing capabilities ensure efficient purification, analytical characterisation, and documentation aligned with global regulatory expectations.

Molecule Scope

Amino Acids Secondary Metabolites Fatty Acid Derivatives Biopolymers Vitamins Fermentation-Derived Molecules Chiral Intermediates Heterocyclic Compounds Carbohydrate Chemistry Natural Products
Enquiries
Hosur API & Intermediates Campus — Tamil Nadu
Hosur Campus · API & Intermediates · Tamil Nadu

Discuss Your API Requirements

Connect with our API development team to explore how our integrated platform can accelerate your molecule from bench to market.